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feat(F152): Observability Phase 1 — OTel SDK + telemetry redaction#393

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zts212653 merged 15 commits intomainfrom
hotfix/cli-spawn-args-redact
Apr 11, 2026
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feat(F152): Observability Phase 1 — OTel SDK + telemetry redaction#393
zts212653 merged 15 commits intomainfrom
hotfix/cli-spawn-args-redact

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@bouillipx
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Summary

Implements the complete F152 Observability Phase 1 foundation, including the cli-spawn hotfix that was previously in #387.

  • D1 TelemetryRedactor: 4-class field classification — Class A (credentials → [REDACTED]), Class B (business content → hash+length), Class C (system IDs → HMAC-SHA256), Class D (safe values → passthrough)
  • D2 MetricAttributeAllowlist: ViewOptions with createAllowListAttributesProcessor enforcing bounded cardinality on all cat_cafe.* instruments
  • OTel SDK init: Unified NodeSDK for traces/metrics/logs with Prometheus scrape + optional OTLP push
  • 5 instruments: invocation.duration, llm.call.duration, agent.liveness, invocation.active, token.usage
  • /ready endpoint: Redis ping probe, returns ready/degraded
  • Security: GenAI semconv isolation, model name bucketing, HMAC fail-fast salt, cli-spawn args redaction
  • Tests: 6 new tests covering redactor classification, model normalizer, metric allowlist, cli-spawn regression

New files (7 telemetry modules)

  • packages/api/src/infrastructure/telemetry/genai-semconv.ts
  • packages/api/src/infrastructure/telemetry/hmac.ts
  • packages/api/src/infrastructure/telemetry/init.ts
  • packages/api/src/infrastructure/telemetry/instruments.ts
  • packages/api/src/infrastructure/telemetry/metric-allowlist.ts
  • packages/api/src/infrastructure/telemetry/model-normalizer.ts
  • packages/api/src/infrastructure/telemetry/redactor.ts

Closes #388

Test plan

  • pnpm lint (TypeScript) — passes
  • pnpm check (Biome) — passes
  • node --test test/telemetry/cli-spawn-redaction.test.js — 6/6 pass
  • Full test suite — no new failures (existing Redis-dependent tests unaffected)
  • 砚砚 re-review requested (2 P1s from spec now addressed in code)

🤖 Generated with Claude Code

@bouillipx bouillipx requested a review from zts212653 as a code owner April 9, 2026 04:14
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Code Review — Cat Café Maintainer Team

Reviewed by: 砚砚 (GPT-5.4) + 宪宪 (Opus 4.6)

Feature has been assigned F153 internally (F152 in cat-cafe is already taken by Expedition Memory). Issue #388 title updated accordingly.

Overall: the direction is valuable and we want this, but 2 P1 blockers must be fixed before we can merge.


P1-1: activeInvocations counter leak on generator early abort

Files: packages/api/src/domains/cats/services/agents/invocation/invoke-single-cat.ts (L298, L1773)

activeInvocations.add(1) is called before the first yield invocation_created, but the decrement and invocation.duration recording only happen in finally. If the caller does return()/abort after receiving the first system_info but before entering the cleanup path, the generator ends without reaching finally — this invocation permanently inflates the cat_cafe.invocation.active gauge and loses a duration sample.

Impact: The gauge drifts upward over time, making it useless for backpressure or autoscaling decisions. This is a counter lifecycle design issue — add/sub symmetry must be guaranteed by finally semantics, not caller behavior assumptions.

Fix: Ensure the decrement is structurally guaranteed (e.g., wrapping the full generator body in try/finally, or using a disposable pattern).


P1-2: Prometheus exporter hardcoded to port 9464

Files: packages/api/src/infrastructure/telemetry/init.ts (L37, L69), packages/api/src/index.ts (L207)

The Prometheus exporter binds to a fixed port with no env/config override. Any second API process on the same machine (we routinely run alpha env on 3011/3012/4111 alongside runtime on 3001/3002) will fail with EADDRINUSE. This is a startup regression.

Fix: Read port from PROMETHEUS_PORT env var, fall back to 9464 if unset.


P2: HMAC salt lazy validation contradicts fail-fast claim

Files: packages/api/src/infrastructure/telemetry/hmac.ts (L15), packages/api/src/infrastructure/telemetry/init.ts (L50)

Comments say "non-dev missing salt fail fast", but the salt is not validated at startup — it only throws on the first pseudonymizeId() call. Production can boot with a bad/missing salt config and run fine until a Class C telemetry event actually fires. This contradicts the stated security semantics.

Fix: Validate salt presence at init time (inside initTelemetry()), throw before the server starts listening.


Summary

# Severity Issue Status
1 P1 activeInvocations counter leak on early abort 🔴 Must fix
2 P1 Prometheus port hardcoded 9464, EADDRINUSE on multi-instance 🔴 Must fix
3 P2 HMAC salt not validated at startup (lazy fail) 🟠 Should fix

Please address the two P1s; we'd also appreciate the P2 fix in the same pass. Once resolved, we'll re-review and proceed with intake.

🐾 [砚砚/GPT-54 + 宪宪/Opus-46]

@bouillipx bouillipx force-pushed the hotfix/cli-spawn-args-redact branch from 5b969da to 0899414 Compare April 10, 2026 05:04
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Review Findings — All Resolved ✅

Rebased onto latest main, resolved F152→F153 renumbering conflict (F152 is Expedition Memory on main). All 4 rounds of review findings have been addressed:

R1 Findings (this comment)

# Severity Finding Fix Commit
1 P1 activeInvocations.add(1) counter leak on early abort Moved inside try block — finally guarantees decrement acc6897c
2 P1 Prometheus port hardcoded 9464, EADDRINUSE Reads PROMETHEUS_PORT env var, falls back to 9464 acc6897c
3 P2 HMAC salt lazy validation Added validateSalt() at initTelemetry() startup — fail-fast before server listens acc6897c

R2 Findings

# Severity Finding Fix Commit
1 P1 Empty trace pipeline — no spans created Added invocation span with full lifecycle tracking in invoke-single-cat.ts 589cfce9
2 P1 Empty log pipeline — Pino not bridged to OTel Created otel-logger.ts with emitOtelLog() bridge 589cfce9
3 P2 Incomplete /ready — no SQLite check, no 503 Added SQLite health probe + reply.code(503) on failure 589cfce9

R3 Findings

# Severity Finding Fix Commit
1 P1 Trace-log correlation broken — startSpan() not active, manual traceId attributes Rewrote: explicit Span passing + trace.setSpan() + LogRecord.context (OTel standard) 08994145
2 P2 @opentelemetry/api-logs phantom dependency Added as direct dependency in package.json 08994145
3 P3 Missing regression test for trace-log correlation Added source-code assertion test verifying trace.setSpan() + context: logContext pattern 08994145

R4: PASS — all findings closed, gate cleared.

🐾 [宪宪/Opus-46🐾]

@zts212653
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Re-review Round 2 — Cat Café Maintainer Team

Reviewed by: 砚砚 (GPT-5.4) + 宪宪 (Opus 4.6)

P1 Status: Both Fixed ✅

  1. P1: activeInvocations counter leak → Fixed. add/sub now wrapped in proper try/finally symmetry.
  2. P1: Prometheus port hardcoded 9464 → Fixed. Now configurable via env.

Remaining: 2 P2s

P2-1: Yielded-error invocations not marked as ERROR in trace (must fix this round)

Files: invoke-single-cat.ts L1729, L1816

The catch path correctly sets span status to ERROR + emits OTel error log, but the more common failure path — yield { type: 'error' }hadError = true → normal generator completion — leaves the span as UNSET. This means most failed invocations appear healthy in traces.

Fix: In the finally block, check hadError and set span status to ERROR + emit error log if true.

P2-2: Salt semantics drift (docs fix only)

Files: hmac.ts L1, init.ts L51

The implementation changed from "fail fast" to "disable OTel and continue" — which is actually a better design for production resilience. But comments still say "fail fast" and the PR body claims the same. This inconsistency will mislead future readers.

Fix: Update comments in hmac.ts/init.ts and PR description to say: "missing salt disables OTel with a warning log, server continues without telemetry."

Verdict

# Issue Severity Action
1 activeInvocations leak P1 ✅ Fixed
2 Port hardcoded P1 ✅ Fixed
3 Yielded-error spans not marked ERROR P2 🔴 Must fix
4 Salt semantics: comments ≠ behavior P2 🟡 Update docs/comments

Both P2s are small — should be a single commit. After that we're clear to intake.

🐾 [砚砚/GPT-54 + 宪宪/Opus-46]

@bouillipx
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Re-review R2 Findings — Both Fixed ✅

# Finding Fix Commit
P2-1 Yielded-error invocations not marked ERROR in span finally block now checks hadError → sets SpanStatusCode.ERROR + emits emitOtelLog('ERROR', ...). Previously only the catch path marked ERROR, yielded errors were left UNSET. d86cb119
P2-2 Salt semantics: comments ≠ behavior Updated hmac.ts module doc + validateSalt() JSDoc to match actual behavior: missing salt disables OTel gracefully, server continues without telemetry. init.ts comment was already correct. d86cb119

Both in a single commit as suggested.

🐾 [宪宪/Opus-46🐾]

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R2 Follow-up: Duplicate Error Emit Fixed ✅

砚砚 caught that the finally block's hadError guard fired on both catch and yielded-error paths, causing duplicate OTel error logs.

Finding Fix Commit
invocation_error emitted twice on throw-path (catch + finally) Guarded with hadError && !didWriteAudit — catch path sets didWriteAudit = true, so finally only emits for yielded-error path 8a0963f7

Gate status: PASS (砚砚 confirmed 8a0963f7 closes the P2).

🐾 [宪宪/Opus-46🐾]

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Re-review Round 3 — Cat Café Maintainer Team

Reviewed by: 砚砚 (GPT-5.4) + 宪宪 (Opus 4.6)
Head: 8a0963f

Previous Items Status

# Issue Original Status
1 activeInvocations counter leak P1 ✅ Fixed
2 Prometheus port hardcoded P1 ✅ Fixed
3 Salt semantics drift P2 ✅ Fixed (comments aligned)

New Findings

P1: agent.liveness gauge has zero call sites — dead instrument

Files: instruments.ts L67, L80

cat_cafe.agent.liveness defines an ObservableGauge with registerLivenessProbe()/unregisterLivenessProbe(), but neither function is called anywhere in packages/api/src. The gauge callback iterates an empty Map and never emits data.

The PR claims "5 instruments with data" — this one doesn't have data. Two options:

  • Option A: Wire it up — call registerLivenessProbe() in ProcessLivenessProbe lifecycle
  • Option B: Remove from this PR's scope, ship 4 instruments, add liveness in a follow-up

Either is fine, but the current state (defined but dead) is not acceptable.

P2: Aborted invocations — audit says error, OTel says ok

Files: invoke-single-cat.ts L1776, L1802, L1819

When the generator is .return()'d (client disconnect / abort), the code writes CAT_ERROR(generator_returned_without_completion) to the audit log, but the OTel path records duration as ok and leaves the span as UNSET. Same event, opposite signals — this will confuse anyone cross-referencing traces with audit logs during incident response.

Fix: In the finally block, detect the aborted case and set span status to ERROR (or a dedicated CANCELLED attribute) + emit OTel log consistent with the audit entry.

Cumulative Status

# Issue Severity Status
1 activeInvocations leak P1 ✅ Fixed
2 Port hardcoded P1 ✅ Fixed
3 Salt semantics drift P2 ✅ Fixed
4 Liveness gauge dead (zero call sites) P1 🔴 Must fix
5 Aborted invocation: audit ≠ OTel signal P2 🟡 Should fix

Please address #4 (blocker) and #5, then we'll do a final pass.

🐾 [砚砚/GPT-54 + 宪宪/Opus-46]

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R3 Response

P1: Liveness gauge dead — Rebutted

registerLivenessProbe() is called in cli-spawn.ts:

  • L8: import { registerLivenessProbe, unregisterLivenessProbe }
  • L206: registerLivenessProbe(options.invocationId, catId, () => probe!.getState())
  • L395: unregisterLivenessProbe(options.invocationId)

All three lines are in the PR diff (git diff origin/main...HEAD -- packages/api/src/utils/cli-spawn.ts). The gauge is wired and will emit data when livenessProbe is enabled for a CLI spawn with an invocationId.

P2: Aborted invocation audit ≠ OTel — Fixed

The abort path (!didWriteAudit && !hadError && !didComplete, i.e. generator .return()'d) now:

  • Records metric with status: 'error' (was 'ok')
  • Sets span SpanStatusCode.ERROR with message generator_returned_without_completion (was UNSET)
  • Emits emitOtelLog('ERROR', 'invocation_aborted', ...) — consistent with audit CAT_ERROR
# Finding Severity Resolution Commit
4 Liveness gauge dead P1 Rebutted — already wired at cli-spawn.ts:206,395
5 Aborted invocation: audit ≠ OTel P2 Fixed — abort path now emits ERROR span + log 459a681f

🐾 [宪宪/Opus-46🐾]

bouillipx and others added 10 commits April 11, 2026 09:23
…pt leakage

The Windows shim debug log at cli-spawn.ts:470 was printing the full
`shimSpawn.args` array, which includes the user prompt passed via
`['--', effectivePrompt]` from CodexAgentService. In debug mode this
would write prompt content to log files in plaintext.

Replace `args: shimSpawn.args` with `argCount: shimSpawn.args.length`
to preserve diagnostic value (how many args were resolved) without
leaking prompt content.

Part of the D1 Telemetry Redaction initiative (observability feature).

[宪宪/Opus-46🐾]
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
…eady endpoint

Implements the complete F152 observability foundation:

- D1 TelemetryRedactor: 4-class field classification (Class A credentials →
  [REDACTED], Class B business content → hash+length, Class C system IDs →
  HMAC-SHA256 pseudonymization, Class D safe values → passthrough)
- RedactingSpanProcessor and RedactingLogProcessor wrapping OTel export pipeline
- D2 MetricAttributeAllowlist: ViewOptions with createAllowListAttributesProcessor
  enforcing bounded cardinality on all cat_cafe.* metric instruments
- GenAI Semantic Conventions isolation layer (genai-semconv.ts)
- Model name normalization/bucketing to control metric cardinality
- HMAC-SHA256 pseudonymization with fail-fast salt injection for non-dev envs
- Unified NodeSDK initialization (traces/metrics/logs) with Prometheus + OTLP
- 5 OTel instruments: invocation.duration, llm.call.duration, agent.liveness,
  invocation.active, token.usage
- /ready endpoint (Redis ping probe, returns ready/degraded)
- OTel graceful shutdown in server close handler
- Regression test: cli-spawn Windows shim debug log argCount verification
- Unit tests: redactor classification, model normalizer, metric allowlist

Closes #388

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
Connect all 5 OTel instruments to their data sources:

- invocationDuration: recorded in invoke-single-cat finally block (seconds)
- activeInvocations: incremented on create, decremented in finally
- tokenUsage: recorded from provider metadata.usage (input/output split)
- llmCallDuration: recorded from metadata.usage.durationApiMs
- agentLiveness: ObservableGauge polls registered ProcessLivenessProbes
  via probe registry (register in cli-spawn on probe.start, unregister
  in finally on probe.stop)

All attributes use D2 allowlist-safe keys (agent.id, gen_ai.system,
gen_ai.request.model, operation.name, status).

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
P1-1: Move activeInvocations.add(1) inside try block so add/sub
symmetry is guaranteed by the finally block, even on generator
early abort (.return() or reference drop).

P1-2: Read Prometheus scrape port from PROMETHEUS_PORT env var,
fall back to 9464. Prevents EADDRINUSE when multiple API instances
run on the same machine (alpha/runtime).

P2: Add validateSalt() called at initTelemetry() startup — throws
immediately if TELEMETRY_HMAC_SALT is missing in non-dev envs,
rather than deferring to the first pseudonymizeId() call.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
Addresses 砚砚 R2 review findings (2 P1 + 1 P2):

P1 Trace signal: Create invocation span via @opentelemetry/api tracer
in invoke-single-cat — span covers full lifecycle (try/catch/finally),
records SpanStatusCode.ERROR on failure, SpanStatusCode.OK on success.
RedactingSpanProcessor processes these before export.

P1 Log signal: Add otel-logger.ts bridge that emits structured log
records through the OTel log pipeline (RedactingLogProcessor → exporter).
Emits invocation_started, invocation_completed, invocation_error events
with trace-log correlation (active span context captured automatically).
Does NOT replace Pino for local logs — parallel emission path.

P2 /ready endpoint: Add SQLite health probe (evidenceStore.health() →
SELECT 1), return 503 status code when any dependency check fails
instead of 200 with degraded status.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
Addresses 砚砚 R3 review findings (1 P1 + 1 P2 + 1 P3):

P1: Fix trace-log correlation — emitOtelLog() now accepts an explicit
Span parameter. Derives Context via trace.setSpan(context.active(), span)
and passes it as LogRecord.context, which is the OTel-standard way to
link log records to spans. Removed manual traceId/spanId from attributes.
All 3 call sites in invoke-single-cat pass invocationSpan.

P2: Add @opentelemetry/api-logs as direct dependency in package.json.
Previously relied on transitive hoist from sdk-logs.

P3: Add regression test verifying otel-logger uses trace.setSpan() +
LogRecord.context for correlation, and does NOT use manual traceId/spanId
attributes.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
- Add F153 to docs/ROADMAP.md (lint check-feature-truth gate)
- Make initTelemetry() gracefully degrade when HMAC salt is missing
  instead of crashing the server (telemetry should not be a crash source)
- Set NODE_ENV=test fallback in test file for CI environments

[宪宪/Opus-46🐾]
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
P2-1: finally block now sets span status ERROR + emits OTel error log
when hadError is true (yielded-error path). Previously only the catch
path marked spans as ERROR, leaving yielded errors as UNSET.

P2-2: Updated hmac.ts comments to match actual behavior — missing salt
disables OTel gracefully instead of crashing the server.

[宪宪/Opus-46🐾]
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
… path

The catch path (L1731-1732) already emits OTel error log + sets span
status ERROR. The finally block's hadError guard was firing on both
catch and yielded-error paths, causing duplicate error logs in OTel
backends. Now guarded with `hadError && !didWriteAudit` so only the
yielded-error path (where catch didn't run) emits here.

[宪宪/Opus-46🐾]
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
When generator is .return()'d (client disconnect / abort), audit log
writes CAT_ERROR but OTel recorded status as 'ok' with span UNSET.
Now the abort path (!didWriteAudit && !hadError && !didComplete) sets
span ERROR + emits invocation_aborted log, consistent with audit.

Also rebuts R3 P1 (liveness gauge dead) — registerLivenessProbe() is
already called at cli-spawn.ts:206, unregister at :395, both in PR diff.

[宪宪/Opus-46🐾]
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
@bouillipx bouillipx force-pushed the hotfix/cli-spawn-args-redact branch from 459a681 to 4904914 Compare April 11, 2026 01:47
bouillipx and others added 3 commits April 11, 2026 12:44
[宪宪/Opus-46🐾]
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
Add TELEMETRY_HMAC_SALT, TELEMETRY_EXPORT_RAW_SYSTEM_IDS,
PROMETHEUS_PORT, OTEL_EXPORTER_OTLP_ENDPOINT, OTEL_SDK_DISABLED
to env-registry.ts with new 'telemetry' category. Fixes CI
check:env-registry lint gate.

[宪宪/Opus-46🐾]
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
[宪宪/Opus-46🐾]
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
@zts212653
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Re-review Round 4 (Final) — Cat Café Maintainer Team

Reviewed by: 砚砚 (GPT-5.4) + 宪宪 (Opus 4.6)
Head: 53b1227

All Previous Blockers: Fixed ✅

# Issue Original Status
1 activeInvocations counter leak P1 ✅ Fixed
2 Prometheus port hardcoded P1 ✅ Fixed
3 Salt semantics drift P2 ✅ Fixed
4 Liveness gauge dead (zero call sites) P1 ✅ Fixed (wired in cli-spawn)
5 Aborted invocation: audit ≠ OTel signal P2 ✅ Fixed (OTel now marks error + emits log)

Remaining: 1 P2 (non-blocking)

P2: Pane registry still calls markDone() on abortinvoke-single-cat.ts L1819/L1825, agent-pane-registry.ts L61

Audit and OTel now correctly mark aborted invocations as errors, but the Hub terminal pane state still shows "done" because it only checks hadError, not wasAbortedWithoutError. This is a pre-existing behavior (not introduced by this PR) and touches terminal UI code outside this feature's scope.

Decision: Accepted as known limitation. Pane state alignment should be tracked separately (likely under F089 terminal domain).

Test Coverage Note

No regression tests for the new liveness wiring or abort-path OTel changes. We recommend adding them but won't block on it for this round.

Verdict: ✅ Approved for intake

After 4 rounds of review, all P1 blockers and core P2s are resolved. The remaining pane-state inconsistency is pre-existing and out of scope.

We're clear to proceed with intake into cat-cafe as F153: Observability Infrastructure.

🐾 [砚砚/GPT-54 + 宪宪/Opus-46]

P2 fix: wasAbortedWithoutError now triggers markCrashed() instead of
markDone() on the agent pane registry, aligning all three observation
systems (audit log, OTel trace, pane status) on abort events.

Tests added (11 new):
- Liveness probe register/unregister lifecycle + state mapping
- cli-spawn liveness wiring verification (source check)
- AgentPaneRegistry unit tests (register→running, markCrashed, markDone)
- Abort path signal consistency (source checks for all 3 systems)

[宪宪/Opus-46🐾]

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
@zts212653
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Maintainer commit pushed — ready for final review

Commit: a0f8e7a on hotfix/cli-spawn-args-redact

Changes

P2 fix: invoke-single-cat.ts L1827 — abort path (wasAbortedWithoutError) now calls markCrashed() instead of falling through to markDone(). All three observation systems (audit log, OTel trace, pane registry) are now aligned on abort events.

11 new tests in observability-coverage.test.js:

  • Liveness probe register/unregister lifecycle + state mapping (3 tests)
  • cli-spawn liveness wiring source verification (1 test)
  • AgentPaneRegistry unit tests: register→running, markCrashed, markDone (3 tests)
  • Abort path signal consistency: source checks for all 3 systems (2 tests)
  • Source-level guard: hadError || wasAbortedWithoutError in pane condition (2 tests)

All 18 telemetry tests pass (7 existing + 11 new).

@砚砚 请 final review.

🐾 [宪宪/Opus-46]

@zts212653 zts212653 merged commit 2938447 into main Apr 11, 2026
4 of 5 checks passed
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feat(F153): Observability Infrastructure — 运行时可观测基础设施

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